To set the ignition timing when the engine is not running, you
need to follow these steps...
1.
Get the #1 cylinder at Top Dead Centre (TDC) on the compression stroke.
Take all the spark plugs out and then let the plug for #1 cylinder (closest to
the crankshaft pulley) sit loosely in the plug hole. Turn the crankshaft in the
forward direction (clockwise) with a socket on the crankshaft pulley bolt, while
listening/watching the loose plug. As the piston comes up the bore on the
compression stroke, the plug will lift a fraction to let the air escape, and you
should be able to hear it escaping.
Watch for the timing mark on the crankshaft pulley. When the piston is at TDC
the timing mark should be opposite the Zero mark on the scale embossed on
the front of the lower cambelt cover. If you have the cam covers off, the lobes
for the #1 cylinder on the camshafts should be pointing away from each other
as shown in the pic. If the cam covers are on, look down inside the oil filler
opening. With stock cams there should be a dimple visible on top of the intake
cam when the cam is at TDC on the compression stroke.
2.
Align the marks on the distributor and insert into the head.
In the pic you will see that there will be a dimple or mark on the gear, and
another on the nose of the dissy casting. Line these up as shown, and holding
the dissy with its "ears" horizontal, slide it in to the head and engage the
gears. Put a bit of oil on the O-ring as it can be tight. Do not rotate the dissy
while inserting, slide it straight in. If the dissy gear does not mesh with the
camshaft gear, back it up a fraction, and rotate the dissy a little to the left
or right until it meshes. Set the ears horizontal and nip up the bolts to hold
it in place.
3.
Check the rotor is in the right place.
To make sure that everything is in near enough the right place, remove the
cap from the dissy. The end of the rotor should be alongside the pin for the
#1 cylinder sparkplug wire. If it is, your timing is set and the engine will run.
Once the engine is running, follow the instructions here...
AE86 16V - How to set ignition timing - DIY... for checking and adjusting the timing. It is possible to insert the
distributor one tooth forward or back of the correct position. The engine
should still run, but not as well as it will with the correct timing
Cheers... jondee86