Project AE86 aka the never ending project

yakatori
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Re: Project AE86 aka the never ending project

Postby yakatori » Sat Mar 23, 2013 5:06 pm

niiiiiiiice man!!!! i like it alot! its gonna be badass once its done!!

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marley4us
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Re: Project AE86 aka the never ending project

Postby marley4us » Wed Mar 27, 2013 2:02 pm

Thanks Yakatori, I need to bust a move and get this thing done. I am hella lagging.


Got a privacy Hatch cover
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I am debating which I like better.

SUBJECT: CF-oem mirrors VS Aero mirros
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AERO:
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CF-oem:
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1985 Corolla Hatch widebody w/ SR20det (The Project)
1993 5SGTE stroker widebody MR2 Turbo (drag car)
2002 Miata SE hardtop (daily Driver)
1994 4runner (The truck)

marley4us
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Re: Project AE86 aka the never ending project

Postby marley4us » Wed Mar 27, 2013 2:06 pm

Nostalgia flash back (my old ae86 I towed to SoCal, from Palo Alto)

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Miss, ya but this new one, will be reborn as a bad ass!
1985 Corolla Hatch widebody w/ SR20det (The Project)
1993 5SGTE stroker widebody MR2 Turbo (drag car)
2002 Miata SE hardtop (daily Driver)
1994 4runner (The truck)

marley4us
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Re: Project AE86 aka the never ending project

Postby marley4us » Thu Mar 28, 2013 2:11 am

NX1600 digital dash test fit
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Xene removing the ecu connector so we can make a plug and play harness
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1985 Corolla Hatch widebody w/ SR20det (The Project)
1993 5SGTE stroker widebody MR2 Turbo (drag car)
2002 Miata SE hardtop (daily Driver)
1994 4runner (The truck)

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marley4us
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Re: Project AE86 aka the never ending project

Postby marley4us » Thu Mar 28, 2013 4:31 pm

installing the rear plexiglass for the first time... lets say it did not go as smooth as i thought lol. but hey its in.

got all my supplies
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Drilled holes to rivet the glass in place
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Cleaned the plexi and the surface area of the fiberglass hatch
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Layed out the ultra black
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Freaking rivatgun busted on my... lol already layed out the ultra black.... so I had to improvise... used self tapping screws

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1985 Corolla Hatch widebody w/ SR20det (The Project)
1993 5SGTE stroker widebody MR2 Turbo (drag car)
2002 Miata SE hardtop (daily Driver)
1994 4runner (The truck)

marley4us
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Re: Project AE86 aka the never ending project

Postby marley4us » Sat Mar 30, 2013 3:36 pm

A few new things. Takata harness
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and some redlines, but I need to LED convert these.
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1985 Corolla Hatch widebody w/ SR20det (The Project)
1993 5SGTE stroker widebody MR2 Turbo (drag car)
2002 Miata SE hardtop (daily Driver)
1994 4runner (The truck)

John H.
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Re: Project AE86 aka the never ending project

Postby John H. » Sat Mar 30, 2013 5:11 pm

Yo Ian,
corolla is going to have some mean stance once you get those flares on!
What size are those riken meshies, have been re-barreled?

-John

marley4us
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Re: Project AE86 aka the never ending project

Postby marley4us » Sun Mar 31, 2013 12:48 am

Xene, with a little help from myself, got the AE86 to start!!!! yeah, it was a little ghetto but it worked! now we have it running, going to hardwire it up, clean it and tuck as much as possible! I can not wait to have her on the road!
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One of my coilpacks blew up lol... not sure why or how, but I ordered a new one, and also a corolla dual core radiator.

Redline VS LED usdm
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Redlines with my buddies xene's sick gen4 3sgte celica
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Redlines installed, just need to LED convert them ASAP
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Also got my Takata's looking sexy with my Recaros, time to make brackets for the seats!
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List of what is left to do.

1) Wire in inline fuel pump to tank

2) permanently wire up sr20det harness and solder and heatshrink and tuck

3) flare and attach brake lines.

4) measure and order out driveshaft

5) install new radiator

6) wire up digital dash

7) Finish welding exhaust

8) replace coil pack

9)weld seatbracket

10) led convert redlines

but its getting closer, I am going to try to best my butt and get it done asap. I just need to stay motivated.
1985 Corolla Hatch widebody w/ SR20det (The Project)
1993 5SGTE stroker widebody MR2 Turbo (drag car)
2002 Miata SE hardtop (daily Driver)
1994 4runner (The truck)

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idreamofdrifting
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Re: Project AE86 aka the never ending project

Postby idreamofdrifting » Sun Mar 31, 2013 10:09 am

marley4us wrote:A few new things. Takata harness
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and some redlines, but I need to LED convert these.
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hey sup mr linberg? glad to see ur taking good care of those redlines :D I cant wait to see ur 86 all done up!
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marley4us
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Re: Project AE86 aka the never ending project

Postby marley4us » Sun Mar 31, 2013 5:33 pm

thanks, ya got her to turn over for the first time yesterday!!! Just waiting on a few more parts to come in, so I can drive her to my buddies and weld up a exhaust!
1985 Corolla Hatch widebody w/ SR20det (The Project)
1993 5SGTE stroker widebody MR2 Turbo (drag car)
2002 Miata SE hardtop (daily Driver)
1994 4runner (The truck)

marley4us
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Re: Project AE86 aka the never ending project

Postby marley4us » Mon Apr 01, 2013 8:49 pm

My buddy hooked me up with some extra braided lines, so I have Oil feed, oil return, coolant feed, and coolant return all braided with AN fittings. He also gave me the correct MAF adapter plug so it can be plug and play.

A few changes, since the OEM manifold and elbow was having some interference with the steering linkage, I opted for my friends topmount manifold, and Turbonetics external wastegate set up. It gives me so much more room for the elbow/downpipe.

But with some sacrifices, I need to re-clock my turbo, re-weld the intercooler pipe to match the new locatio, and weld closed the interal wastegate. all for the better, just giving me more stuff to do. I will post pics soon
1985 Corolla Hatch widebody w/ SR20det (The Project)
1993 5SGTE stroker widebody MR2 Turbo (drag car)
2002 Miata SE hardtop (daily Driver)
1994 4runner (The truck)

marley4us
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Re: Project AE86 aka the never ending project

Postby marley4us » Tue Apr 02, 2013 1:12 pm

Opened my second garage with the ae86 stuff, and I pondered.... am I collecting, or Hoarding lol
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Started installing a window trim to cover the UGLY RTV window job I did.

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Cut holes to make it flat
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looking better just need to smooth out the RTV, then when it is painted u wont be able to tell.

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1985 Corolla Hatch widebody w/ SR20det (The Project)
1993 5SGTE stroker widebody MR2 Turbo (drag car)
2002 Miata SE hardtop (daily Driver)
1994 4runner (The truck)

marley4us
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Joined: Fri Jan 11, 2013 10:40 pm
Location: milpitas

Re: Project AE86 aka the never ending project

Postby marley4us » Wed Apr 03, 2013 12:15 am

Topmount manifold, with Turbonetic external Wastegate.
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Disassembled Turbo to re clock for proper oil feed placement and angle
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polishing housing
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Home made Turbo inlet
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Let make it a little shinny
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Re-installing turbo, getting closer
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Turbo re-install with oilfeed, oilreturn, and coolant lines
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inlet installed
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Turbo blanket, MAF etc all on
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DIY TIME!!!!
Get your Favorite drink, Sapporo, HITE, Taiwan Beer, Black Boss
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Drink that BIAATTTTCH from da bottom!!


...and....Enjoy it ;)



Get some resin, mix it and poor it inside, wink wink grrrrr ;*)
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Let it get really hard heheheheeheh


Drill a hole yeah baby
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the screw it, screw it hard.... with a proper size fitting LOL
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and install!
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BeE BaLlz DeEP
1985 Corolla Hatch widebody w/ SR20det (The Project)
1993 5SGTE stroker widebody MR2 Turbo (drag car)
2002 Miata SE hardtop (daily Driver)
1994 4runner (The truck)

marley4us
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Re: Project AE86 aka the never ending project

Postby marley4us » Thu Apr 04, 2013 1:38 am

Got hose for the oil return line and wrapped it in heat shield.
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refurbished the radiator mounting brackets.
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Started cutting up the hose kits so it will fit the ae86 2core radiator to the sr20det
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Nice
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Why not add some copper to spice up the mix
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Cut to size
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Time to cut the water neck to fit
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Oh yeah!
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Bottom pipe fitted
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I have a radiator!
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Car looking sexy
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ALso wired up the ECU
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xene re-wired the injectors, because they where really messy from the PO
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Re did my intercooler piping for the topmount exhaust manifold, and I did not have to pay a dime!

Had to cut down the intercooler piping
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and trim down the turbo piping
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It fits!!!!
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Re-routed the battery to the trunk

The junctionbox in the engine bay
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Wiring it to through the cabin
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Yeah power in the boot
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Tired, but got a stuff done, lots more to do.... but every day is getting closer.
1985 Corolla Hatch widebody w/ SR20det (The Project)
1993 5SGTE stroker widebody MR2 Turbo (drag car)
2002 Miata SE hardtop (daily Driver)
1994 4runner (The truck)

marley4us
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Re: Project AE86 aka the never ending project

Postby marley4us » Wed Apr 10, 2013 12:45 am

Redlines looking sexy
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Got the Trunk Mounted Battery finished
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Then Xene and I started working on the Walbro 392 (255LPM inline)

Instructions.... **** that!
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Walbro 392 (255 inline)
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Steel for bracket
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Lets bend it so it fits the Gas tank with out rubbing on it
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Fits
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Bracket getting drilled
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Test fit bracket on Gas tank
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Test fit Bracket with fuel pump
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Test fit it all, fits perfect
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Lets paint her
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fuel pump relay
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Painted and ready to fit
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Then we started the exhaust down pipe, got the flange in the mail
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Fits perfect
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Going to take a 2.5 pipe, and weld it and start fitting it down between the rack and firewall
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thats all folks!
1985 Corolla Hatch widebody w/ SR20det (The Project)
1993 5SGTE stroker widebody MR2 Turbo (drag car)
2002 Miata SE hardtop (daily Driver)
1994 4runner (The truck)

marley4us
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Joined: Fri Jan 11, 2013 10:40 pm
Location: milpitas

Re: Project AE86 aka the never ending project

Postby marley4us » Thu Apr 11, 2013 1:32 am

Today's check list was pretty good!

Fuel system- DONE

Brakes- Done

Seats- installed

Exhaust- IP

Fuel systems:
wired up the negative lead from the battery neg post
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Positive and negative, drilled a hole and threaded them through
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Wired it up to the fuel pump, connected all the fuel lines, tightend it all down, and done!
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Yeah fuel system done, CHECK!

Finally got the rear brake line, flared the hard lines, and wired it up, front and rear brakes are done!!!
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Got the Recaro seats in, driverside bracket is done, drilled and bolted down!! SEATS DONE
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Privacy hatch latches, since i keep having to get to the battery, i hat the privacy hatch string bolted down, and it was in the way and a pain, so I made some easy latches to take the privacy hatch on and off with ease.
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all done
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started working on the exhaust, to test fit and figure out how to avoid the steering linkage


cut pipe
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it got late so i could grind anything smooth or i would piss off my neighbors, so the cuts dont look too great. but they will be fixed



Cut the reducer for the flange
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Test fit
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Still need to finish:

Digital Dash

Driveshaft

Exhaust
1985 Corolla Hatch widebody w/ SR20det (The Project)
1993 5SGTE stroker widebody MR2 Turbo (drag car)
2002 Miata SE hardtop (daily Driver)
1994 4runner (The truck)

marley4us
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Posts: 412
Joined: Fri Jan 11, 2013 10:40 pm
Location: milpitas

Re: Project AE86 aka the never ending project

Postby marley4us » Sat Apr 13, 2013 11:05 pm

Started to make a custom radiator support mount, so it will actually be supported since this one does not.
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Got a piece of steel, measured it out
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Drill it
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Radiator has 2 12inch fans, hope the flow enough
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got mounts with a few washers, and nuts and bolts, just going to drill a larger hole that fits the radiator, use some bushing and the cooling system is all done.


ARP extended wheel studs came in
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started labeling all the wires on the back of the digital dash, what a pain, but at least its strait forward thanks to these links.
http://www.sr20-forum.com/interior-exte ... -se-r.html
http://www.sr20-forum.com/audio-electro ... -info.html
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Monday I am calling a few driveshaft shops to see if they can make me one that will fit the MA47 rearend and the SR20 transmission
1985 Corolla Hatch widebody w/ SR20det (The Project)
1993 5SGTE stroker widebody MR2 Turbo (drag car)
2002 Miata SE hardtop (daily Driver)
1994 4runner (The truck)

marley4us
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Posts: 412
Joined: Fri Jan 11, 2013 10:40 pm
Location: milpitas

Re: Project AE86 aka the never ending project

Postby marley4us » Sun Apr 14, 2013 4:11 pm

Finished up wiring the LED USDM lights, they are for sale now, since I will do the same thing, but maybe a little different with the redlines
viewtopic.php?f=15&t=3879&p=22903#p22903


Driving Lights
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Braking lights
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1985 Corolla Hatch widebody w/ SR20det (The Project)
1993 5SGTE stroker widebody MR2 Turbo (drag car)
2002 Miata SE hardtop (daily Driver)
1994 4runner (The truck)

marley4us
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Posts: 412
Joined: Fri Jan 11, 2013 10:40 pm
Location: milpitas

Re: Project AE86 aka the never ending project

Postby marley4us » Wed Apr 17, 2013 1:37 am

Tried inflating my stretched tires at home all the DIY way.... and ya kinda failed epicly...


Painted my custom Radiator support to save it from rusting
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Hair spray
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Spray inside and on the lip..... let it vaporize.... ya kinda just caught the tire on fire hahahah... had to use a coke to put it out lol.....
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Tried strapping the tire down around the lip and using my air compressor...
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Ya no go would not make a bead...so sad face
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Started to mock up brackets for the Digital Nx1600 Dash to fit into the AE86


got some metal
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drill it

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Mocked it up with the stock mounts
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Test fit
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Add a splash of color, and rust protectant
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Bolt it in
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Now time for the left side bracket
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mounted
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Yeah it fits, need to bolt down the bezel mount so its not lopsided lol
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Downpipe is getting closer too.

Xene tac welded the first part of the downpipe.
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Test fitting the angle
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Drilling a hole for the O2sensor
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Cutting an angle
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A little more angle and a right turn at the bottom to avoid the steering linkage

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Test fitting
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We cleared it!!!!!
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Time to weld it all up, got a V-Band coming in tomorrow!!
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1985 Corolla Hatch widebody w/ SR20det (The Project)
1993 5SGTE stroker widebody MR2 Turbo (drag car)
2002 Miata SE hardtop (daily Driver)
1994 4runner (The truck)

marley4us
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Location: milpitas

Re: Project AE86 aka the never ending project

Postby marley4us » Thu Apr 18, 2013 1:48 am

Thank you supreme powers in placentia for getting my tire on!!!
714 632 1951 supreme



I went to 5 places, they where the only ones who could do it!!!!!!
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I also got a V-Band and finished the downpipe.
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Got a Dash matt to cover up the ugly cracked dash.
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So much better
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1985 Corolla Hatch widebody w/ SR20det (The Project)
1993 5SGTE stroker widebody MR2 Turbo (drag car)
2002 Miata SE hardtop (daily Driver)
1994 4runner (The truck)

marley4us
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Location: milpitas

Re: Project AE86 aka the never ending project

Postby marley4us » Thu Apr 18, 2013 3:32 pm

Thanks eazy- its almost there, I have a video of it running but I cant get it off my phone to upload... sucks lol

here are some Stance pics, lol it looks funny with out the Carbon Fiber one off origin style Battle-Garage flares. they should be here monday

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Love how much lip these rims have!

Fronts (i think they have the same amount of lip my widebody mr2 rear has!)
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rear
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1985 Corolla Hatch widebody w/ SR20det (The Project)
1993 5SGTE stroker widebody MR2 Turbo (drag car)
2002 Miata SE hardtop (daily Driver)
1994 4runner (The truck)

marley4us
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Posts: 412
Joined: Fri Jan 11, 2013 10:40 pm
Location: milpitas

Re: Project AE86 aka the never ending project

Postby marley4us » Fri Apr 19, 2013 10:45 pm

Got the dash going, still have to button it up, but xene is a rock-star with the electronics!

Also got a pic of the CF flares that are being shipped to me
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and driveshaft was measured out and should be done wed!

I will post more pics tomorrow.
1985 Corolla Hatch widebody w/ SR20det (The Project)
1993 5SGTE stroker widebody MR2 Turbo (drag car)
2002 Miata SE hardtop (daily Driver)
1994 4runner (The truck)

marley4us
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Posts: 412
Joined: Fri Jan 11, 2013 10:40 pm
Location: milpitas

Re: Project AE86 aka the never ending project

Postby marley4us » Sat Apr 20, 2013 9:11 pm

Got the rear Cusco add on to make it a tripoint strut bar! Love it.
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I still love these Redlines, I cant wait to LED convert them!
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Started cutting down the armrest so I can get it to fit with the new shift location.
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1985 Corolla Hatch widebody w/ SR20det (The Project)
1993 5SGTE stroker widebody MR2 Turbo (drag car)
2002 Miata SE hardtop (daily Driver)
1994 4runner (The truck)

marley4us
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Posts: 412
Joined: Fri Jan 11, 2013 10:40 pm
Location: milpitas

Re: Project AE86 aka the never ending project

Postby marley4us » Tue Apr 23, 2013 11:28 pm

Got my Driveshaft!!!! I have to say, these guys are great! quality work, I totally recommend them! They drove all the way out to me, measured my driveshaft up, got all the specs set up and made my driveshaft and even delivered it to my door, thats customer service! not to mention they have done a bunch of ChipFoose cars too!

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Toyota MA-47
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Sr20det
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I also got the passenger door completely put together
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Took a old cubby I had, and cut it up to fit the Greedy Profec B typeII, and HKS turbo Timer,

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I will post more of the assembling of the driverside since I did not take pics of the passenger install.
1985 Corolla Hatch widebody w/ SR20det (The Project)
1993 5SGTE stroker widebody MR2 Turbo (drag car)
2002 Miata SE hardtop (daily Driver)
1994 4runner (The truck)

marley4us
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Posts: 412
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Re: Project AE86 aka the never ending project

Postby marley4us » Wed Apr 24, 2013 7:26 pm

Installed the other window.

Had to drill out the holes little to fit the clips

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Now it fits
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Installed the locks
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Handle
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and window handle

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Started wiring up the turn signals and JDM lights

One side
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almost both side
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Both lite up
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Corner lights
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Got the guage cluster mostly working.

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I still can not decide where I want the badge to be

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1985 Corolla Hatch widebody w/ SR20det (The Project)
1993 5SGTE stroker widebody MR2 Turbo (drag car)
2002 Miata SE hardtop (daily Driver)
1994 4runner (The truck)

marley4us
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Posts: 412
Joined: Fri Jan 11, 2013 10:40 pm
Location: milpitas

Re: Project AE86 aka the never ending project

Postby marley4us » Wed Apr 24, 2013 8:52 pm

Class was canceled, so I came home and finished up a few things.


Installed my fogs :)
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Driving lights on
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headlights on
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Corner lights
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1985 Corolla Hatch widebody w/ SR20det (The Project)
1993 5SGTE stroker widebody MR2 Turbo (drag car)
2002 Miata SE hardtop (daily Driver)
1994 4runner (The truck)

marley4us
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Posts: 412
Joined: Fri Jan 11, 2013 10:40 pm
Location: milpitas

Re: Project AE86 aka the never ending project

Postby marley4us » Fri Apr 26, 2013 9:44 am

Installed a thermal sensor to automatically turn the fans on, it was pretty darn easy.


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put the sensor inside your hose line
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Bolt down the relay
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Plug in the power
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and ground
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all done :)
1985 Corolla Hatch widebody w/ SR20det (The Project)
1993 5SGTE stroker widebody MR2 Turbo (drag car)
2002 Miata SE hardtop (daily Driver)
1994 4runner (The truck)

marley4us
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Posts: 412
Joined: Fri Jan 11, 2013 10:40 pm
Location: milpitas

Re: Project AE86 aka the never ending project

Postby marley4us » Sat Apr 27, 2013 1:28 am

...This could possibly be my last post on this thread.....Had a F*&%king horrible day.


Got my driveshaft installed, wired up everything and went to turn it on... car would not start. Tried again and the damn thing Hydrolocked, fuel injector somehow was not seated or I have no idea, since it worked before... but it dumped fuel into cylinder 3 and 4... I used a pump and got it all out, got new injector colars (seals) and went to turn it again. Put it on ignition and let it cycle with the fuel pump, and it was fine no leaking. Then I went to turn it on and it hydrolocked again! This time it wont crank at all... I'm F*&Ked... pretty sure i bent a rod. I have no idea what I want to do. I feel like I have been screwed by budda in jail with no lube, and he never even said hi or thank you WTF.



To add to the **** list, I may have to move back to NorCal since my P.A. program is getting canceled, my lease is due in 29 days, I dont know if I will have places to keep my cars or if I can even bring them up with me. I have no idea what to do.

I dont know if it is worth trying to get a long block and try to get this all fixed in time, or if i can afford a whole new SR20det, or should I change what is bent for oem... depending on if it is just a rod, if the walls are scared from the piston, and if the valves are ok... Jeeze.. All i had to do today was install the drive shaft and finish the exhaust and I get all this shIIIT.... i got a lot to think about, here comes the beer.




at least I got a cool picture of the digital cluster working.... oh F*%king well...

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1985 Corolla Hatch widebody w/ SR20det (The Project)
1993 5SGTE stroker widebody MR2 Turbo (drag car)
2002 Miata SE hardtop (daily Driver)
1994 4runner (The truck)

marley4us
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Posts: 412
Joined: Fri Jan 11, 2013 10:40 pm
Location: milpitas

Re: Project AE86 aka the never ending project

Postby marley4us » Sat Apr 27, 2013 10:14 pm

I am so confused right now. Pulled the Ae86 apart, head looks ok, motor still wont turn over I could not get a motor lift so I could not check the rods, but mostly the block did not looked scared from what I could see. Injectors hold pressure, dont leek, and spray pattern looks good. We took them out the motor and charged just the rail on a external fuel tank and celica pump... maybe my walbro 392 (external 255) is too much? I am not sure how? I can figure out why it floods cylinder 3 and 4... when in the motor. yet after its removed it would not? any ideas anyone?
1985 Corolla Hatch widebody w/ SR20det (The Project)
1993 5SGTE stroker widebody MR2 Turbo (drag car)
2002 Miata SE hardtop (daily Driver)
1994 4runner (The truck)

marley4us
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Posts: 412
Joined: Fri Jan 11, 2013 10:40 pm
Location: milpitas

Re: Project AE86 aka the never ending project

Postby marley4us » Tue Apr 30, 2013 8:36 am

Fender flares came in...look good too bad the project is turning out this way.

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well here some pics of it torn down... ya have not done anything else debating if I will get a long block or give up...



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1985 Corolla Hatch widebody w/ SR20det (The Project)
1993 5SGTE stroker widebody MR2 Turbo (drag car)
2002 Miata SE hardtop (daily Driver)
1994 4runner (The truck)

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